Ball mills 5.5 m (18 ft) in diameter and larger tend to use energy delivered to the mill less efficiently than smaller diameter mills, particularly when the large mills carry 40% by volume ball charges. This paper will explore factors used in scaling up ball mills, showing where the advantages of one factor can possibly be negated by another factor.
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6. Conclusion. In this work, the scale-up method of the planetary mill has been investigated by using the impact energy of balls. Firstly, the correlation between the grinding rate and the specific impact energy of balls calculated from DEM has been examined in order to confirm the usage of this simulation technique for evaluating the milling conditions.
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The sizing of ball mills and ball milling circuits from laboratory grinding tests is largely a question of applying empirical equations or factors based on accumulated experience. Different manufacturers use different methods, and it is difficult to check the validity of the sizing estimates when estimates from different sources are widely divergent. It is especially difficult to teach mill .
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to the volumetric mill filling which influences grinding media wear rates, throughput, power draw, and product grind size from the circuit. Each of these performance parameters peaks at different filling values. In order to contin-uously optimize mill operation, it is vital to obtain regular measurements of the ball load and pulp position.
The proposed model, combined with a model giving the ball-mill power draw, is used for the ball-mill scale up. Comparisons with the Bond procedure showed a good agreement for the prediction of the .
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A ball mill is a grinding machine widely used in mineral processing to gradually decrease the size of ore particles. ... It is about ball mill scale-up design correlations proposed by Austin et al .
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